zzdcar
Home
/
Reviews
/
Wrenching
/
Watch This Guy Make Beautiful Willys Jeep Body Panels From Scratch Using A Bunch Of Hammers
Watch This Guy Make Beautiful Willys Jeep Body Panels From Scratch Using A Bunch Of Hammers-July 2024
2024-02-19 EST 22:13:36

Craftsmen are a dying breed these days, now that seemingly everything can be automated using fancy software and robotics. Still, in the dark dungeons of YouTube lurk some truly skilled artists. Just watch this guy make body panels by hand for an old Willys CJ-3B Jeep.

A flat-fender Jeep enthusiast friend showed me these fascinating videos by YouTuber featuring a brilliant man using metal forms, exotic specialized hammers, c-clamps and a fancy dye to carefully craft sheetmetal into better-than-new Willys body panels.

Here are two clips showing metalshaper make one of the rear side panels indicated in the picture above (note, that’s technically an M606 in the pic, the military version of the Willys CJ-3B):

In the first video, he describes his cornucopia of hammers. He’s got everything from “high-crown” hammers to flat hammers to dead-blows, to special cone-shaped metal stretching hammers. And to finish the panels off with nice, even bends he even breaks out a rivet gun.

The result is a gorgeous rear fender of a quality the Willys Overland factory would have struggled to match:

Metalshaper also throws together a set of front side panels.

These clips ( and ) show metalshaper use basic, run-of-the-mill square tubing to help make a crease around a “swoop” in the panel:

He even uses a press to form a 90-degree step:

And he also shows his special “layout dye,” a glare-free dye that helps with reading stencil markings for the panel’s drain hole:

After lots of hammering with his special hammers, the result is a fine looking fender with a nice oval-shaped drain hole that would put even the finest of drain-holes to shame.

Mmm, that’s a nice panel.

Based on metalshaper’s YouTube page, it looks like he’s actually making an entire CJ-3B body, minus the cowl, windshield and maybe the dash. Very impressive, even if it’s on a vehicle notorious for having only flat, simple body panels.

If only he could make me some new panels (all of them) for

Comments
Welcome to zzdcar comments! Please keep conversations courteous and on-topic. To fosterproductive and respectful conversations, you may see comments from our Community Managers.
Sign up to post
Sort by
Show More Comments
Wrenching
I Ordered A Carbon-Fiber Roof For My Porsche 996 Turbo And I Might Throw Up A Little
I Ordered A Carbon-Fiber Roof For My Porsche 996 Turbo And I Might Throw Up A Little
I bought maybe the cheapest Porsche 996 Turbo—that’s right, —on the market a year ago, and I’ve mostly been happily stacking miles on the odometer since then. I have been working on making the car my own with a period-correct set of wheels, some extra carbon trim, and a...
Jul 9, 2025
Can You Solve The Mystery Of A Chevy Silverado HD That Kept Blowing Fuse Blocks?
Can You Solve The Mystery Of A Chevy Silverado HD That Kept Blowing Fuse Blocks?
Owners of old are to getting stranded and having to wait for a tow, but drift car driver was caught off-guard when the that tows his mysteriously broke down. The pickup refused to start when and his family were at a drift competition in Englishtown, New Jersey, and their...
Jul 9, 2025
This Restomod 1956 Hyster Forklift Is Certified Fresh
This Restomod 1956 Hyster Forklift Is Certified Fresh
It’s one thing for you to be forklift certified, but it’s quite another thing for your forklift to be certified badass. Most of the forklifts I’ve used at jobs have been unreliable, smelly monstrosities that have been repaired by . This restomod Hyster is definitely not like that. What’s...
Jul 9, 2025
Crappy Jack Stands Can Kill You, But Which Ones Are Safe?
Crappy Jack Stands Can Kill You, But Which Ones Are Safe?
Everyone who has worked on their own car has likely heard approximately one million times that you should and that it’s only safe once that vehicle is resting securely on jack stands. ? Given how relatively simple jack stands are and the fact that they have to do one job...
Jul 9, 2025
Feast Your Tired Eyes On Some Unrelenting Car Repair Horrors
Feast Your Tired Eyes On Some Unrelenting Car Repair Horrors
It’s the end of the day on a Friday. Whether we’re at work or not, your brain is probably elsewhere. So, rather than stare at your inbox, or a spreadsheet or whatever, why not stare into the abyss of this Just Rolled In video, where a guy with an...
Jul 9, 2025
Update: I'm Still Burning Money
Update: I'm Still Burning Money
When I I’d just picked it up from having Subaru BRZ/Toyota 86 front and rear subframes grafted into its crumbling body. When the car came back to me in May, the clock started ticking. I had until mid-September to get the engine and transmission mounted in the car, clean...
Jul 9, 2025
Copyright 2023-2025 - www.zzdcar.com All Rights Reserved