zzdcar
Home
/
Reviews
/
Tech
/
Welcome To Low-Budget Race Car Wiring Hell!
Welcome To Low-Budget Race Car Wiring Hell!-February 2024
2024-02-19 EST 22:10:43

So we on our V8-ized Volvo race car, but what about electrical stuff? The factory wiring, switches, and instruments weren't going to work with our new engine. In fact, we'd torn out every scrap of wire in the car, preferring to start with a blank electrical slate. As the creator of the , I figured whipping up an all-junkyard instrument panel on a shoestring budget wouldn't be too much hassle. I was able to scrounge up an old Auto Meter temperature gauge and a few toggle switches in my Boxes-O-Car-Crap™, and a street sign nice piece of sheet aluminum materialized in the garage, but what about the rest of the stuff?

The only really important gauge in this kind of race car is the tachometer. Sure, we could clamp a big ol' aftermarket tach on the steering column (and, in fact, the team members were able to produce a couple of high-quality tachs from their personal stashes), but we'd get dinged for such an extravagance by the flinty-eyed LeMons judges, who will be looking to add up all the nickels and dimes in each car. No, it would have to be a junkyard tach, preferably from a V8-equipped Ford product. And looky here- an 80s Mustang GT, and it's Half Price Day today!

Sure enough, it's got the perfect tach for our 302, and the junkyard vultures have already torn the cluster halfway out.

A few brutal hacks with a big prybar carefully removed fasteners and the cluster is ready to yield up its treasure...

Look at those easy-to-wire connectors on the back of the tachometer. Perfect!

With tachs going for just $5 on Half Price Day, I thought about getting this Camaro tach as a backup, but decided to pass.

You can find plenty of high-quality toggle switches in the junkyard; just look for cars with aftermarket security systems or extra fog lights.

When we performed a wiring harness-ectomy on the Volvo, we saved all the wire and connectors. Hundreds of feet of high-quality Volvo-grade wiring just ready to be reused. Yeah, we're being cheap beyond belief, but that stuff costs money!

Next, out to the workbench for some cutting and drilling. I decided to make one panel with the tach and a pair of idiot lights (for added "You better pit RIGHT NOW!" urgency, we're using side marker lights as oil pressure and temperature idiot lights) and another panel with switches and the less important gauges.

The Mustang tach needed some slicing and grinding to go from the factory cluster to our aluminum panel, but it wasn't too difficult. Note the Volvo harness connectors; both panels need to be easily removable for troubleshooting and repairs during construction.

A little black spray paint (left over from making the last batch of ) to reduce the glare problem, and it's ready to install! Not exactly show-car quality, but I think this tach/idiot-light panel captures the spirit of the 24 Hours of LeMons.

Some of our favorite Project Car Hell cars have been those that we heard about from readers who…

I found a nice pocket-sized reasonably priced VDO voltmeter in a junked Rabbit, and the clock and fuel gauge from our free 242T parts car (more on that über-score later) made a total of four gauges when added to the water temperature gauge. Six switches, a Fiat power-on light, and a starter button from an old Gillig Phantom bus round out the controls.

How to attach the panels to the rollbar behind the wheel? Muffler clamps! This way the panels are adjustable with a few turns of a wrench.

"That wiring is more complicated than the Space Shuttle!" grumbles a teammate, but compared to the Junkyard Boogaloo Boombox it's practically austere! Now that it's all zip-tied and protected by split looms, it looks pretty clean. However, I'm pretty sure my teammates will be pulling all my toenails out with rusty pliers (or, perhaps even worse, start calling me "Joe Lucas") if the car DNFs due to electrical problems.

Somewhat crude-looking, but effective... and built for next to nothing!

Comments
Welcome to zzdcar comments! Please keep conversations courteous and on-topic. To fosterproductive and respectful conversations, you may see comments from our Community Managers.
Sign up to post
Sort by
Show More Comments
Tech
GM Invests In A.I. To Potentially Speed Up Dealer Vehicle Inspections
GM Invests In A.I. To Potentially Speed Up Dealer Vehicle Inspections
GM is hoping that technology can help speed up some of those time-consuming happenings at the dealer level. Rather than invest in more people, computers or software, however, reports that the company is hoping an A.I. startup will aid in faster and more thorough dealer vehicle inspections. The General,...
Feb 1, 2026
The Citroën My Ami Buggy Sold Out In Under 18 Minutes
The Citroën My Ami Buggy Sold Out In Under 18 Minutes
The has sold out, and it only took 17 minutes and 28 seconds. Every single reservation for the tiny was spoken for within minutes, with a limited production run of 50 electric cars. Keep in mind that Citroën offered the only in France, and not throughout the EU. France...
Feb 1, 2026
Tesla Brings Back Enhanced Autopilot, Offering Some of FSD's Features for the Low, Low Price of $6K
Tesla Brings Back Enhanced Autopilot, Offering Some of FSD's Features for the Low, Low Price of $6K
Tesla is reintroducing Enhanced Autopilot — software that includes some but not all features of the company’s more expensive “” semi-autonomous Level 2 suite — for half the price of FSD, based on an update to the EV maker’s website that went live this week. Tesla brought back Enhanced...
Feb 1, 2026
Drivers Don't Want Full-On Autonomy Controlling Their Vehicles
Drivers Don't Want Full-On Autonomy Controlling Their Vehicles
Automakers and tech startups have been pushing autonomy on consumers for the last few years. While it appears no on asked whether or not anyone was really interested it, they just started developing it. It turns out people actually still want to drive their cars. A recent published this...
Feb 1, 2026
The Ford SuperVan Returns as an EV Supercar Shaped Like A Minivan
The Ford SuperVan Returns as an EV Supercar Shaped Like A Minivan
The has returned as a fully-electric performance van making close to 2,000 horsepower. The is the latest in the series that, historically, has drawn from Ford’s motorsport efforts to create unique and radical vans with race car performance. In 2022, that performance is all about , which is why...
Feb 1, 2026
The Polestar 5 Will Take On Porsche and Tesla With 884 Hp
The Polestar 5 Will Take On Porsche and Tesla With 884 Hp
Polestar is drawing out the debut of the , its upcoming flagship EV, but the company has shown that the Polestar 5 is meant to compete with EVs from , and . At this year’s Goodwood Festival of Speed, a prototype took on the hillclimb to show off its...
Feb 1, 2026
Copyright 2023-2026 - www.zzdcar.com All Rights Reserved