zzdcar
Home
/
Reviews
/
Racing
/
Here's What Happened Inside My Badly Overheating Volkswagen 411
Here's What Happened Inside My Badly Overheating Volkswagen 411-February 2024
2024-02-19 EST 22:11:18

Fortunately, it looks as though the engine in my Lemons-racing Volkswagen 411 wasn’t damaged as badly as . Two cylinders had normal, good compression! But the two cylinders on the passenger side did not, and one cylinder with no compression at all was thoroughly mangled.

The more I learn about aircooled Volkswagen engines, the more I like them. They’re brilliantly modular. Whole cylinders of the engine come off, so if one’s bad, you can just replace it, provided it’s balanced with what’s going on with the other side. Many opt to replace all four pistons and cylinders at once because they’re easy enough to do, and why not? Anyway, that’s what I’ll need to do with the pistons and cylinders for one side of the engine.

One thing I have learned, though, is that these engines do have a cooling system after all—which we weren’t running at all when we raced the car. A series of tins surrounds the engine to funnel cool air in to the engine’s most important bits, and keep hot air from the exhaust underneath from coming back up.

We simply didn’t have most of these tins when we raced the car, as you can see by the amount of daylight peeking through the engine bay. It went 104 laps like this. Yikes.

Fortunately, it seems like it didn’t damage much else, if anything, that I can see. We had an oil temperature gauge in the car and kept bringing it in when it was getting hot throughout the race. Maybe—just maybe—that saved us. The engine technically ran when we pulled it‚ just poorly.

When the passenger side of the engine had 52 psi of compression in one cylinder and none at all in another—and normal should be closer to 100—I started disassembling that side to see what was up.

The head didn’t seem to leak from either side, so it seemed fine. Then we looked at the cylinders themselves and found some big problems. The piston in cylinder No. 1—the 52 psi one closer to the cabin—was scraping a bit on the side of the cylinder wall.

But at least its piston rings still moved around some, as piston rings should.

The zero-compression cylinder No. 2 was the more morbidly fascinating one, though. Just look at this once-hot mess.

The piston rings were completely scraped and melted together into a solid, un-springy mass, and the top wasn’t even round anymore from bits that had ground off.

Piston rings are pretty important, as they seal the combustion chamber in an engine and keep the fuel/air mixture from blowing by the piston, for one. They also help regulate oil consumption by scraping the cylinder wall. This could explain all the oil that of our car, then.

One theory is that because oil gets thin when it gets hot, it may not have been properly lubricating this side of the engine, leading to the piston rubbing the cylinder wall like this.

Charred oil was all over the bottom, looking a bit too much like burnt cheese as we pulled these way too close to lunch time. (Mmm, pizza.)

If anyone has a couple of working pistons and cylinders for a 1700-cc stock Type 4 engine or even just a running engine nearby, please, for the love of all things holy, I need them as soon as possible. The car is still supposed to race on November 11-12, and I’m starting to run out of time.

Comments
Welcome to zzdcar comments! Please keep conversations courteous and on-topic. To fosterproductive and respectful conversations, you may see comments from our Community Managers.
Sign up to post
Sort by
Show More Comments
Racing
This Street-Legal Dirt Late Model Is The Only Thing I Want Out Of Life
This Street-Legal Dirt Late Model Is The Only Thing I Want Out Of Life
During lunch, my husband and I went from usual the topic of race cars and for sale online to the idea of turning a Late Model into a street car—a lifted for the apocalypse, even. That’s when I found this video of a street-legal Dirt Late Model, which is now...
Feb 12, 2026
Formula Drift Ferrari Catches Fire On Debut
Formula Drift Ferrari Catches Fire On Debut
The has been the most anticipated car to come to Formula Drift in years and, well, things didn’t go great on its debut. On its first round in its debut competition, it burst into flames. “Fiorella” had already done a few demos, test days, practice and qualifying, but things only...
Feb 12, 2026
Porsche's Unrestricted Le Mans Prototype Is Faster Than An F1 Car
Porsche's Unrestricted Le Mans Prototype Is Faster Than An F1 Car
Because rules ruin fun and Porsche’s Le Mans prototype group anymore, the company took one of its Le Mans racers out to Spa-Francorchamps. But the car went out there unrestricted, not a care in the world about series rules, and lapped the circuit faster than a Formula One car. This...
Feb 12, 2026
We're At The Texas Motor Speedway NASCAR Races This Weekend
We're At The Texas Motor Speedway NASCAR Races This Weekend
Cars are good, especially when they’re loud and fast. And, believe it or not, us car bloggers actually leave our computer screens occasionally to go look at real, live cars. That’s why Jalopnik will be at for the NASCAR races this weekend, ready to soak up the noise of loud...
Feb 12, 2026
F1 Gives Ferrari Team Huge Fine For Pit Stop That Snapped A Mechanic's Leg
F1 Gives Ferrari Team Huge Fine For Pit Stop That Snapped A Mechanic's Leg
While his Ferrari teammate Sebastian Vettel the Formula One Bahrain Grand Prix over the weekend, Kimi Räikkönen’s race turned nightmarish just over halfway in. led Räikkönen to snap one of his mechanic’s legs, and F1 handed the team a huge fine for it. The mishap will cost Ferrari 50,000 euros...
Feb 12, 2026
These Ford Mustangs Still Blow My Mind
These Ford Mustangs Still Blow My Mind
Since 2016, the running in Formula Drift have had one of the most wonderfully bizarre suspension setups I’ve seen. It’s back again for this season and I am still obsessed. I’ve written about this setup before, which is not unlike how a dirt track car is put together. It uses...
Feb 12, 2026
Copyright 2023-2026 - www.zzdcar.com All Rights Reserved